Cement Pump Truck Robotic Welding Integration Solution

This solution employs a modular workstation cluster architecture. Through distributed point cloud scanning and a self-generating welding trajectory system, it achieves adaptive welding of complex components such as irregularly shaped curved surfaces on the pump truck legs and multi-segment sleeves on the boom. Its integrated molten pool oscillation monitoring module can identify the penetration status of joints with varying plate thicknesses from 2-30mm in real time, and, combined with a pulse collaborative control algorithm, compresses the width of the weld heat-affected zone by 40%. The robotic welding integration solution uses a floating dual-axis displacement mechanism linked to the robot's walking axis for control, completing 360° all-position welding within a single workstation, achieving a first-pass yield rate of over 99.2% for non-destructive testing of welds.

Application:This robotic welding integration solution is suitable for the automated welding manufacturing of cement pump truck booms, outriggers, turntables, connectors, and load-bearing structures, and is widely used in concrete mixer truck and other construction machinery OEMs and core component manufacturers.

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